OUR SERVICES
APJ 3D Design Solution, technical service vertical, delivers positive 3D solutions in order to effect prompt change in complex project processes. Our capabilities include the right set of equipment, professional service with accuracy, experience, and expertise of Engineers providing the highest quality 3D scanning, reverse engineering, and inspection services.
APJ 3D Design Solution
Reverse Engineering services
New Product Development
3D scanning services
2D drawings
Digital Inspection
Reverse Engineering Services
We at APJ 3D provide Reverse engineering services for automotive, aerospace, pump & valve, Plastic components, design and engineering etc.
Our 3D scanning systems are capable of capturing data from a wide range of disciplines, including small to huge turbine blades, vehicles and aircraft components to name a few. Our team of expert engineers converts Point cloud data supplied by 3D scanners in to parametric 3D CAD model.
In reverse engineering of machines, computer-aided design software is used to recreate the existing physical product to understand its working or know its important design aspects.
The product CAD design helps further to make the 3D model of the part/product. With the help of these technologies, one can create his own product by assessing his competitor’s product dynamics and bring an enhanced product in the market.
We Offer services by Reverse Engineering
✓ Product Redesigning
✓ Automotive castings
✓ Investment cast components
✓ Forgings
✓ Injection-molded parts
✓ Electronics-based consumer products
✓ Dimension Measurement
✓ 3D Laser Scanning
✓ Manufacturing Drawings
Clean & Optimized Polygon Mesh
3D point cloud data filtered and converted to polygonized/triangular mesh format, which is used for CNC machining, rapid prototyping, 3D printing or further processing into a surface or solid model.
OUT PUT : STL File
Parametric 3D Model
Using traditional solid modelling techniques such as sketching and extruding, along with scanned data as a reference, we provide CAD model with history into Pro-Engineer, Catia or Unigraphics NX.
OUT PUT : Native CAD software, IGES, STEP, Para-solid
3-Step Reverse Engineering Process
The client provides the physical components or parts for our team’s review
We perform a laser scan of the component and extract cloud point data to our systems
Using this data, our team generates a 2D or 3D CAD model for use in product enhancement. This may include failure analysis, reproduction, general study, inspection, or application for a new product or design
OUT PUT : STL File
PRODUCT DESIGN / DEVELOPMENT
At APJ 3D Design Services, we are specialists in the process of visualizing and crafting concepts and specifications that optimize the function, form and value of products. We offer turnkey solutions when it comes to product design and development. Our team of professionals oversees the entire project and implements the concepts to create tangible 3D product.
Our 3D scanning systems are capable of capturing data from a wide range of disciplines, including small to huge turbine blades, vehicles and aircraft components to name a few. Our team of expert engineers converts Point cloud data supplied by 3D scanners in to parametric 3D CAD model.
Our experience in product design services covers a wide range of products from across industries, be it heavy machinery, medical equipment, home improvement products, electrical goods, toys, personal appliances or outdoor products.
Concept
Concept development, Concept drawing & sketching, Selection of std. parts and materials, Cost estimates
Final Design
3D Modeling and FEA, Final assembly structuring, Manufacturing Dwg. Preparation
3D SCANNING SERVICES
Developing new product designs, taking the measurements of objects with complex geometry or automating workflow at manufacturing facilities used to take days or weeks to complete. Now 3D scanning technology can be used for these kinds of applications.
Our experience in product design services covers a wide range of products from across industries, be it heavy machinery, medical equipment, home improvement products, electrical goods, toys, personal appliances or outdoor products.
Product development/ Reverse Engineering
3D scanning is widely used reverse engineering method to derive manufacturing drawing data from existing part or assemblies those have undergone modifications, or to redesign existing products to fit to other modified assembly parts and not having previous drawing data.
Rapid Prototyping
3d scanned point cloud data can directly utilize as input for rapid prototyping machines. The 3d point cloud can be converted to STL format.
3D Scanning for Digital inspection
Inspections of complex 3D shapes are made easy using 3d scanning to nominal CAD model comparison. using this technique very quickly deviation in size, shape and critical positions between manufactured part and base CAD model can be determined. It helps in maintaining quality manufacturing.
3D Scanning for FEA simulation
3D scanned point cloud data directly can be utilized as input for FEA and CFD. CAD Software can directly convert 3D point cloud polygon models to FEM model. Automotive, hydro turbine & pump component manufacturers widely use 3D scanning and FEA technique for prototype components to understand fluid flow & the structural strength to optimize product before finalizing product design.
2D DRAWING SERVICES
We offers 2D drafting services that meet industry standards and match client expectations. With a clear understanding of the requirement, and continuous customer engagement to understand every aspect of the project, our team of skilled engineers and draftsmen offer unmatched 2D drafting services.
Whether your company has a basic idea in need of development or an existing project or process, our Mechanical Engineering Design Services can provide solutions through its comprehensive 3D Design service.
Be it a hand-drawn image or sketch, we can provide top-class 2D drafting services to manufacturers, and construction firms in their complex design projects.
Coupled with more traditional Engineering Drawing, which still remains strong in Industry today. Aerospace, Automotive, Manufacturing / Production, Medical / Life Science, Oil & Gas, to name but a few
DIGITAL INSPECTION
3D dimensional analysis to control tool or part dimensions, diagnose and prevent manufacturing and assembly issues, guide assembly building through real-time measurements, and oversee the quality of assembled products by using portable metrology devices.
By scanning the physical part, 3D scan data is compared directly with the nominal CAD model to verify that the finished part confirms to the original design.
We provide a wide range of high-accuracy 3D measurement solutions for Automobile, Pump and Valve, Aerospace, Medical equipment’s, Turbine, heavy engineering, and manufacturing industries. Verifying critical dimensions like Flatness, Perpendicularity, Concentricity and true Positions are difficult to measure with conventional measuring methods.
3D Scanning to CAD Comparison
3D scanning to CAD Inspection is the process of comparing parts CAD model with 3D point cloud data generated by 3D scanner. This inspection process Eliminate the need of 2D drawings for inspection.
In this process, scanned data gathered using 3D scanner and aligned to the nominal CAD model. That provides a graphic comparison in the form of a color deviation map displaying differences between the scanned physical part and that of the CAD model. By comparing the Scanning data of manufactured parts with the original design, information about whether the part is within the critical tolerance zone or not can be known by color plot and table (X,Y,Z) deviation reports.