Reverse Engineering Services
We can unlock the potential of your existing products or components through reverse engineering. By analyzing and deconstructing physical objects, we recreate their digital models, making it easier to modify, improve, or reproduce them. Whether you need to redesign a legacy part, enhance its performance, or simply understand its intricacies, our reverse engineering expertise will empower your product development process. We assist manufacturers in scanning, designing the part, and developing prototypes (a full solution) through reverse engineering.
Benefits:
• Component restoration & customization
• Product improvement
• Lead times (of OEM parts)
• Quality output
• Stay ahead of competition
• Quick Decision Making
3D Scanning Services
It captures multiple cloud points from the surface of parts, components with extraordinary precision and accuracy which later will be converted as mesh data for modeling. We produce detailed digital representations of actual artefacts using cutting-edge scanning technology and software, allowing for easy integration into your digital workflow. Our 3D scanning service will change the way you interact with actual parts, from product creation and prototyping to quality control and documentation.
Scanner technologies:
• Zeiss T scan hawk
• Einscan Pro 2X
3D Scanning Services
It captures multiple cloud points from the surface of parts, components with extraordinary precision and accuracy which later will be converted as mesh data for modeling. We produce detailed digital representations of actual artefacts using cutting-edge scanning technology and software, allowing for easy integration into your digital workflow. Our 3D scanning service will change the way you interact with actual parts, from product creation and prototyping to quality control and documentation.
Scanner technologies:
• Zeiss T scan hawk
• Einscan Pro 2X
3D Inspection
Our 3D inspection service ensures that your manufactured products meet the highest quality standards. By comparing the 3D scan data of your prototypes or components against their CAD models or reference designs, we can identify any deviations or defects, enabling you to make data-driven decisions and achieve exceptional quality control. CAD/3D compare 2D compare
A cost effective method to maintain quality & productivity.
• Identifies Improvement area
• Reduces rework
• High quality gauging & verification
• Reduces quality risk
• Reduces production cost
Concept & SPM Design
Turn your ideas into reality with our concept design service. Our talented design team works closely with you to understand your vision and requirements, and then transforms them into innovative and practical concept designs. From initial sketches to 3D models, we help you visualize your concepts and ensure they align with your project objectives before proceeding to the next stages of development.
Concept design helps in understanding the manufacturing process & gives a clear idea of what the product can do. Especially when working on SPM machines concept design is the best solution of understanding the working process & parts required, along with we can gather idea on cost for manufacturing. Which then leads us in providing better solutions to end user.
Concept & SPM Design
Turn your ideas into reality with our concept design service. Our talented design team works closely with you to understand your vision and requirements, and then transforms them into innovative and practical concept designs. From initial sketches to 3D models, we help you visualize your concepts and ensure they align with your project objectives before proceeding to the next stages of development.
Concept design helps in understanding the manufacturing process & gives a clear idea of what the product can do. Especially when working on SPM machines concept design is the best solution of understanding the working process & parts required, along with we can gather idea on cost for manufacturing. Which then leads us in providing better solutions to end user.
FEA & Mould Flow Analysis
Our Finite Element Analysis (FEA) and Mould Flow Analysis services provide invaluable insights into the structural integrity and performance of your designs. Using advanced simulation software (such as hypermesh, Ansys,) we can assess how your products will behave under various conditions, detect potential weaknesses, and optimize designs for maximum efficiency and safety. This helps reduce costly iterations and ensures your products are robust and reliable.We support in static & dynamic analysis of parts considering the insights with the use Ansys workbench & hypermesh
Benefits
• Identify and fix issues early
• Increase efficiency etc.,
2D Drafting
Our 2D drafting service complements our 3D offerings, providing comprehensive technical drawings, schematics, and blueprints. Whether its for manufacturing, assembly, or documentation purposes, our precise and detailed 2D drafts ensure that all project stakeholders have a clear understanding of the design and specifications. We follow ISO 9001:2015 standard & ASME for drafting.
Benefits
• Efficient Communication
• Ease of Modification
• Versatility and Compatibility
• Cost-Effectiveness
• Legacy Support
2D Drafting
Our 2D drafting service complements our 3D offerings, providing comprehensive technical drawings, schematics, and blueprints. Whether its for manufacturing, assembly, or documentation purposes, our precise and detailed 2D drafts ensure that all project stakeholders have a clear understanding of the design and specifications. We follow ISO 9001:2015 standard & ASME for drafting.
Benefits
• Efficient Communication
• Ease of Modification
• Versatility and Compatibility
• Cost-Effectiveness
• Legacy Support
Benchmarking
We specialize in providing comprehensive, data-driven benchmarking solutions to manufacturers. Our expert team uses cutting-edge analytics to compare your performance to industry standards and competitors, delivering useful insights to help you develop and become more efficient. Whether you want to improve company operations, cut expenses, or remain ahead of the competition, our services are tailored to your individual requirements. Trust us to take your company to new heights with digital twin benchmarking and virtual teardown.
With our extensive benchmarking service we help companies to compare similar products, services and processes, providing recommendations based on performance and practice. It is a powerful tool for process innovation, as it can provide clues for changing the way processes operate.
Benefits
• Helps in competition
• Product performance
• Supports with innovative ideas
• Increases productivity
• Quick decision making
Material Testing
APJ 3D Design specializes in complete material testing solutions for a variety of sectors. We are your trusted partner in assuring the integrity and performance of your materials, with a commitment to quality, accuracy, and efficiency. We support in mechanical, polymer, chemical metal testing. With our extensive benchmarking service we help companies to compare similar products, services and processes, providing recommendations based on performance and practice. It is a powerful tool for process innovation, as it can provide clues for changing the way processes operate.
Mechanical Testing
• Tensile test
• Compression test
• Bend Test
• Customized load test
• Hardness Test
(Rockwell (HRA, HRB, HRC),
(Brinell, Vickers)
More Methods
• Universal testing machine
• Fourier Transform Infrared Spectroscopy
• Positive Material Identification
• Coating analysis
• Surface hardness test
Metallurgical Testing
• Microstructure analysis
• Grain & Particle Size Measurement
• Plating Thickness Measurement
• Process characterization & Inclusion rating
• Heat treated depth evaluation (steel)
• Decarburization in steel
• Evaluation of welds
Chemical Analysis on Metals
• Ferrous
• Aluminum
• Copper
• Nickel
• Zinc
Material Testing
APJ 3D Design specializes in complete material testing solutions for a variety of sectors. We are your trusted partner in assuring the integrity and performance of your materials, with a commitment to quality, accuracy, and efficiency. We support in mechanical, polymer, chemical metal testing. With our extensive benchmarking service we help companies to compare similar products, services and processes, providing recommendations based on performance and practice. It is a powerful tool for process innovation, as it can provide clues for changing the way processes operate.
Mechanical Testing
• Tensile test
• Compression test
• Bend Test
• Customized load test
• Hardness Test
(Rockwell (HRA, HRB, HRC),
(Brinell, Vickers)
More Methods
• Universal testing machine
• Fourier Transform Infrared Spectroscopy
• Positive Material Identification
• Coating analysis
• Surface hardness test
Metallurgical Testing
• Microstructure analysis
• Grain & Particle Size Measurement
• Plating Thickness Measurement
• Process characterization & Inclusion rating
• Heat treated depth evaluation (steel)
• Decarburization in steel
• Evaluation of welds
Chemical Analysis on Metals
• Ferrous
• Aluminum
• Copper
• Nickel
• Zinc