INDUSTRIAL CT SCANNING SERVICES

Industrial CT Scanning Services for NDT and Internal Inspection in India

INTERNAL INSPECTION

See What Cannot Be Seen

Industrial CT Scanning for Internal Part Integrity

01
EXTERNAL VIEW

Surface Inspection

Externally, the component appears flawless. Traditional scanning and CMM can only measure what they can physically touch or see on the outer surface.

02
INTERNAL FLAWS

Hidden Failure

Beneath the surface, critical flaws compromise structural integrity: casting porosity, hidden cracks, delamination, and microscopic voids that lead to unexpected failures.

03
X-RAY VOLUMETRIC

CT Discovery

A full volumetric X-ray reconstruction reveals everything. Non-destructively slice through the part in any direction to visually quantify internal geometry and defects.

What CT Reveals

Volumetric
Model

Casting Porosity & Defect Analysis

Computed tomography scanning for casting porosity and defect analysis India.

Automotive Component NDT

Non-destructive testing CT scan service for automotive components India.

Internal Dimensional Metrology

Industrial CT scanning for internal dimensional metrology India.

Plastics & Metals Inspection

3D X-ray CT scanning for plastic and metal parts India.

What CT Reveals That No Other Method Can

The CT Advantage

The Ultimate
Non-Destructive Solution

While CMMs rely on physical touch, surface scanners capture only the exterior, and ultrasonic testing offers limited single-point data—Industrial CT reconstructs the entire internal and external volume.

Get a complete picture of your part's integrity without ever cutting it open.

Complex Internal Geometry
Hidden Voids & Porosity Mapping
Wall Thickness Analysis
Internal Assembly Gaps
Internal GD&T
EQUIPMENT

The ZEISS METROTOM

The industry standard for high-resolution volumetric scanning and dimensional metrology.

360°
Rotational Scanning
ISO
Metrology Grade
5kg
Maximum Part Weight
3D
Volumetric Model
ZEISS METROTOM 1 Industrial CT Scanner

From Component Submission to
Engineering-Ready Reports

1

Part Assessment

Evaluating material density and size for optimal X-Ray penetration.

2

CT Scan Planning

Setting up rotation parameters and detector calibration.

3

Volumetric Acquisition

Capturing thousands of 2D X-Ray projections.

4

Defect Analysis

Applying VGStudio MAX to extract surfaces and measure.

5

Deliverables

Exporting reports, color maps, and exact CAD alignments.

Outputs

What APJ 3D Delivers
After Every CT Scan

01

Porosity Reports

Complete 3D defect visualization showing the exact volume, location, and severity of internal voids within your casting.

.PDF / .CSV

Internal Metrology

Complete GD&T inspection outputs extracted directly from the internal geometry of the non-destructed part.

.PDF / Excel

Volumetric Datasets

Raw and processed VGStudio or DICOM exports.

.VOL / .DCM

Wall Thickness Maps

Color-coded deviation maps showing exact material thickness.

.PDF / 3D Viewer

Industries that utilize these deliverables

Automotive
Foundry & Casting
Aerospace
Defence
Medical Devices
Plastics & Moulding
Automotive
Foundry & Casting
Aerospace
Defence
Medical Devices
Plastics & Moulding
Automotive
Foundry & Casting
Aerospace
Defence
Medical Devices
Plastics & Moulding
Automotive
Foundry & Casting
Aerospace
Defence
Medical Devices
Plastics & Moulding
Technical Service Overview Reviewed by APJ 3D Engineering Desk • Updated September 2026

What is Industrial CT Scanning Services India?

Industrial Computed Tomography (CT) utilizes microfocus X-ray inspection to capture both external surfaces and internal cavities non-destructively, reconstructing a complete 3D volumetric model for defect detection, porosity quantification, and internal dimensional inspection.

When to Select This Service

Choose Industrial CT scanning when non-destructive internal inspection is required for casting porosity (VW 50093 / BDG P201), complex additive internal channels, overmoulded electronics, medical implants, or failure root cause investigations.

Industrial CT Scanning Services India Technical Specifications

Technical Capabilities & Verification Standards

Verified engineering parameters, hardware precision, and compliance benchmarks applied across all deliverables.

Engineering Parameter APJ 3D Capability & Precision Range Compliance Standard / Verification
X-Ray Tube Voltage Microfocus 160 kV to 450 kV High-Penetration X-Ray Sources EN 12543 Microfocus Calibration
Voxel Resolution Down to 3 µm to 15 µm (Micron-level internal detail) VDI/VDE 2630 Part 1.3 Metrology Standard
Defect Analysis Standards Porosity and inclusion analysis per VW 50093, BDG P201, ASTM E505 / E155 Quantitative Void Volume Percentage
Inspectable Materials Aluminum alloys, zinc, magnesium, polymers, composites, printed titanium, multi-material assemblies High-Density Material Penetration
Inspection Deliverables VGSTUDIO MAX reports, 3D Wall Thickness Heatmaps, STL surface exports, Defect CSVs, Video Slices IATF 16949 & ISO 9001 Compliant
Part Dimension Envelope Up to 500 mm diameter x 800 mm height; up to 50 kg weight Turntable Multi-Angle Acquisition
Turnaround Time 24 to 72 business hours from sample receipt at our metrology center Expedited Failure Analysis Available
FAQ

Frequently Asked Questions

What is the primary advantage of Industrial CT over optical 3D scanning?

Optical 3D scanning only captures visible outer line-of-sight surfaces. Industrial CT penetrates solid material to measure internal wall thicknesses, trapped internal cores, sealed electronics, and subsurface voids without cutting or destroying the part.

How is casting porosity analyzed and reported?

We quantify pore volume, maximum pore size, pore distribution, and distance from machined sealing surfaces in accordance with automotive standards like VW 50093 and BDG P201.

Can multi-material assemblies be separated in CT data?

Yes. Gray-value density segmentation allows us to digitally separate plastics, aluminum, steel screws, and rubber seals within an assembled product to inspect internal fit, crimping, and seal compression.

What file formats are provided from CT scanning?

Deliverables include complete VGSTUDIO MAX project files, dimensional inspection PDF reports with GD&T callouts, high-density STL meshes, slice video animations, and pore distribution data tables.

How do I send sample parts for CT scanning?

Package your components securely and courier them to our metrology hub in Hosur / Bengaluru. Include drawing PDFs and reference CAD files for dimensional alignment.

Need to Inspect What Conventional Methods Cannot See?

Industrial CT Scanning Services for NDT, Internal Dimensional Metrology, Porosity Analysis, and 3D X-Ray Inspection Across India.

ZEISS METROTOM | 4000+ Projects | Pan India Engineering Support